We have included this section to help you select the proper style and type of box to meet your packaging and shipping needs.
Dimensions are based on the opening of an assembled box. Looking at the opening, the longer of the two sides is considered the "length." The shorter of the two sides is the "width." The side perpendicular to the length and width is the "depth" of the box. *Exceptions are bookfolds, bin boxes & divider bins where "width" precedes "length" & "depth" of the measurement sequence. |
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Flutes come in five basic heights and shapes - the most common are "B-Flute"(used for die-cut boxes) and "C-Flute (used for RSCs). B-flute is compressed and appears thinner, but don't be fooled. It is made with more paper to provide stronger side wall protection from blows and punctures. C-flute is taller, with more air space, but offers enhanced stacking strength. For excellent graphic reproduction, consider E-flute. The amount of virgin pulp fibers and the length of those fibers in a corrugated sheet substantially contribute to box strength. For example, the difference between a 200# test box and a 275# test box is that the latter has more pulp fibers in its corrugated linerboard. The 200# test box is rated to hold up to 65 lbs. of box and contents while the 275# box can hold up to 95 lbs. A 350# test box is rated to hold up to 120 lbs. of box and contents. The following chart shows Bursting Test and Edge Crush Test performance standards of corrugated box liners based on the combined weight of a box and its contents.
* Minimum puncture test, Triple Wall board (in. oz. per in. of tear) |
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A way to be sure that the material of the box that you're purchasing meets industry standards is to look for the Manufacturer's Certification Stamp, usually printed on one of the bottom flaps of the box. The stamp identifies the material as "singlewall," "doublewall" or "triplewall." It also certifies the Mullen Bursting Test ( most common is 200 lbs. per square inch) or the Edge Crush Test (ECT 32 lbs. per inch). The Mullen Test measures the bursting strength of the corrugated linerboard while the Edge Crush Test measures linerboard stacking strength. The 200 lbs. Mullen box and the 32 ECT box are comparable in stacking strength. But that is where the similarity ends. The Mullen Test box is better suited for the protection of heavier contents while the Edge Crush Test box provides lighter weight cartons with good stacking characteristics. When in doubt as to which box to use, always select the Mullen Test box because the construction of the linerboard cannot be altered. For example, 200# Mullen Test linerboard must be made of 42# per square inch basis weight paper and the medium or flute paper cannot be less than 23# per square inch basis weight.
![]() Single Wall |
![]() Double Wall |
![]() Triple Wall |
When to use a single wall 200# test box - when the box and contents weigh less than 65 lbs. This weight limit works fine for multiple light-weight items in a box or for a masterpack box where individual boxes are packed tightly in organized rows and stacks. If a single heavy item is to be shipped in a single wall, 200# test box, we recommend a weight limit of 45 lbs. or an upgrade to a 275# test single wall box. Simply apply common sense and always err on the conservative side.
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A one-piece die-cut box that is assembled without tape. Construction includes double-layer protection on the sides and bottom of the box. Available in two popular styles - with a tuck-in top or with a locking cover, also known as a "cherry lock" design. (See illustrations) Mailer-Style Boxes are exceptionally strong and can withstand the most rigorous treatment during shipment.
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Divider Bins are smaller, open top boxes. They are usually used in conjunction with Bin Boxes to create multiple compartments within a Bin Box. |